TitleProduct

Apple Juice Processing Line

  • Price:

    Negotiable

  • minimum:

  • Total supply:

  • Delivery term:

    The date of payment from buyers deliver within days

  • seat:

    Beijing

  • Validity to:

    Long-term effective

  • Last update:

    2022-02-11 04:14

  • Browse the number:

    301

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Shanghai Jump Machinery & Technology Co., Ltd
Contactaixin:

sinojump(Mr.)  

Email:

telephone:

phone:

Arrea:

Beijing

Address:

No. 58, Pengqing Road, Kunshan Town, Suzhou District, Jiangsu Province, China

Website:

http://www.shjumpmachine.com/ http://sinojump.15269268807.com/

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1. Apple Juice Processing Project Overview

Raw material

Fresh apple & pear

End product

Cloudy apple juice, clear apple juice, concentrated apple juice

Processing capacity

From 20 T/day to 1500 T/day

Juice Efficient input

75% raw fruit (25% as waste, peels and seeds)

Fruit consistency

10-12Brix

Semi-finished products

Apple juice or concentrated juice in aseptic bag (200L,1000L)

Product consistency

70~72Brix for concentrated juice

End product package

NFC apple juice(apple clear juice and cloudy juice) in can, glass bottle, PET bottle or aseptic brick Carton etc.

Output

Can be calculated


2. Final products description

Clear apple juice, turbid apple juice and concentrated apple juice comparison

Different package for juice product:

3. Process flow


4. Key machines’ description:

Key machines

Descriptions


Bucket Elevator

1. Smooth bucket structure against clamping fruits, suitable for tomato, strawberry, apple, pear, apricot, etc.

2. Running stably with low noise, speed adjustable by transducer.

3. Anticorrosive bearings, double sides seal.


Apple washing machine

1 Used to wash fresh tomato, strawberry, mango, etc.

2 Special design of surfing and bubbling to ensure a through cleaning and lessening the damage to the fruit as well.

3 Suitable for many kinds of fruit or vegetables, such as tomatoes, strawberry, apple,mango,etc.

Apple Crushing machine

used to crush the fruits into pieces and for further pulping


Apple enzyme deactivating machine

1. To inactivate enzyme and protect color of paste.

2. Auto temperature control and the out temperature are adjustable.

3. Multi-tubular structure with end cover

4. If the effect of preheat and extinguish enzyme failed or not enough, the product flow return to tube again automatically.



Apple juice Belt press extractor

1. Widely used in extracting and dehydrating of many kinds of acinus, pip fruits, and vegetables.

2. the unit adopt advanced technology, big press and high efficiency, high degree of automatic, easy to operate and maintains.

3. the extraction rate can be get 75-85%(based on raw material)

4. low investment and high efficiency

Apple Juice


For high quality clarified apple juice, depending upon the application, clarification can be performed by an enzymatic treatment group followed either by Vacuum Filter or by Ultrafiltration. Both systems are designed to reach a very low degree of turbidity, preserving the organoleptic properties (color, taste, aroma, etc.) of fresh apples.

Apple juice Ultra-filtration

Ultrafiltration is a pressurized membrane separation technology. Under certain pressure, small molecule solute and solvent pass through the apertures of a special film, while the large molecules leave one side of the membrane. In this way, the large molecule content get purified. Ultrafiltration is a membrane separation technique that adopts pressure to separate large and small molecules.


Apple juice Evaporator

1. Adjustable and contrllable direct contact heat treatment units.

2. Shortest possible residence time, presence of a thin film along the entire length of the tubes reduces holdup and residencetime.

3. Special design of liquid distribution systems to ensure correct tube coverage. The feed enters at the top of the calandria

where a distributor ensures film formation on the inside surface of each tube.

4. The vapor flow is co-current to the liquid and the vapor drag improves the heat transfer. The vapor and the remaining liquid

are separated in a cyclone separator.

5. Efficient design of separators.

6. Multiple effect arrangement provides steam economy.

Apple juice sterilizing machine

1. The united is consisted of product receiving tank, superheated water tank, pumps, product dual filter, tubular superheated

water generate system, tube in tube heat exchanger, PLC control system, Control cabinet, steam inlet system, valves and sensors,

etc.

2. Incorporated Italian technology and conform to Euro-standard

3. Great heat exchange area, low energy consumption and easy maintenance

4. Adopt mirror welding tech and keep the smooth pipe joint

5. Auto backtrack if not enough sterilization

6. CIP and auto SIP available together with aseptic filler

7. Liquid level and temp controlled on real time


Apple juice aseptic filling machine

1.Applicable to aluminum foil (Bag-in-drum&Bag-in-box)compound aseptic bag from 5L-220L.

2.Consisted of aseptic filling head,accurate electronic balance,PLC control system,steam barrier and protection system,operation

platform

3.Keep the filling chamber sterilized all the time by steam protection.

4.Full auto SIP and CIP available


5.Related machines’ pictures:

6. Features of Apple Processing Line

* The processing capacity is varied from 20 tons/day to 1500 tons/day.

* The line can be shared for processing other fruits such as pear.

* Belt press is specially used and the whole extraction last only 1~2 minutes, which allows to maintain products freshness.

* The extraction rate is especially no less than 75%.

*Main component from famous international brands.

* Automatic ultra-filtration unit which can achieve the effect of automatic starting and automatic control of the filtering temperature.

* The end products are of good taste and nice color.

* Multi-effect evaporator can be chosen for different capacity.

* It can be processed to either concentrated juice or clear juice.

* Either fully automatic line or semi-automatic line can be chosen according to the cost.

* A complete set of R.O. water treatment system can be provided if needed.


7. History apple juice processing project site view :

http://www.shjumpmachine.com/